Loading systems massively lighten the load in modern bakeries that work with deck ovens. If you regularly work with deck ovens, you will be familiar with the issue: High temperatures and moving huge batches can soon make daily work processes a major hassle.
Loading systems work wonders here. They automatically or semi-automatically load and unload the deck oven, which is a great weight off bakers’ shoulders. Loading systems enable streamlining and economic benefits in the bakery.
COMFORT loading/unloading systems have proven their worth in daily use. Computer-controlled, they are extremely robust, having been designed for multi-shift operation, are equipped with high-quality drive units and operate semi or fully-automatically. Be it a loader, pick-up table, proving trolley unloader, interim loader and despatch conveyor, suction device – you can choose from a multi-layered product offering and we supply the professional, functional technology.
The loading systems “Made in Germany” enable bakers to switch bakery products in no time at all, no matter the batch size. They can handle up to six deck ovens, each with up to twelve decks.
The Monitoring-control is easy and convenient to use. And bakers can gain an overview of all processes here. The system can be controlled manually in emergency situations. The dough pieces are accurately positioned using light barriers.
For up to 2 6-deck ovens
Manual electrical cross-loading
No connection to pick-up and put-down tables
For up to 4 6-deck ovens
Manual and frequency-controlled automatic cross-loading with up to 260 mm/s
Each with one pick-up and put-down position
For up to 6 12-deck ovens
Frequency-controlled, automatic cross loading with up to 850 mm/s
Various pick-up and put-down positions
The COMFORT loading systems are perfect for combining with other WACHTEL products. As a supplier with the ability to offer advice on a wide range of subjects, WACHTEL is a one-stop shop for tailored bakery concepts. You will get the highest-quality bakery products and maximum loading and unloading efficiency when you combine a WACHTEL deck oven with refined WACHTEL automation technology.
Each individual sophisticated automation conceptalways includes the best possible combinations of ovens and loaders as well as various infeed methods and transportation options. So baskets, proofing boards and cross-oven loaders can be used to feed in bakery products. At the end of the day, we aim to meet our customers’ every need.
At WACHTEL, you can shop a diverse product range that offers the perfect solution for every bakery. Contact our project team now to design your customised automation project.
|Oven||max. Number per loader (recommendation)||6||4||2|
|Max. Number of floors (INFRA, COLUMBUS)||12||6||6|
|Max. Number of floors (BONFIRE)||4||4||4|
|Different models can be combined||yes||yes||yes|
|Cross travel||Max. Speed autom. [mm / s]||850||260||-|
|Stroke||max. Speed [mm / s]||535||315||150|
|Loader belt||Max. Speed [mm / s]||680||400||200|
|Tongue||max. Speed (feed) [mm / s]||440||200||200|
|Movable, roller-guided tongue tip||yes||yes||yes|
|Min. Weight of dough piece [g]||70||70||70|
|Dimensions of base frame (portal profile) [mm]||400x200x8||400x200x8||200x150x6|